Optimising Packaging Networks for High OEE Operations

Overview

In smart food packaging, high Overall Equipment Efficiency (OEE) and faster time-to-market depend on a stable and well-integrated industrial network. However, packaging lines often include different machines, controllers, sensors, and communication protocols, which can make system integration more complex.

Challenges such as protocol differences between filling, conveying, sealing, and palletizing sections can slow down deployment. At the same time, motor-generated EMI may affect data reliability and cause hidden communication issues. Moxa helps overcome these challenges with rugged switching, secure routing, and protocol conversion solutions that support smooth data flow, stronger OT security, and easier system integration across the entire packaging line.

System Requirements

• Minimize network latency to support high OEE and smooth machine operation
• Reduce the impact of motor-induced EMI to maintain reliable data communication
• Strengthen OT network security to protect critical packaging assets
• Connect different protocols such as serial, Modbus, and EtherNet/IP into one unified network
• Reduce engineering effort and simplify machine integration from filling to palletizing

Solution

Moxa provides a reliable industrial networking solution that helps packaging equipment builders improve efficiency, security, and interoperability across the full production line. The EDS-4008 Series, ioLogik R1240, and ioLogik E1212 support stable data transmission and accurate sensor coordination, even in factory environments affected by high EMI from motors and equipment.

For secure OT/IT integration, the EDR-8010 Series helps protect vulnerable assets by enabling secure external access, traffic segmentation, source validation, and controlled communication between systems. This strengthens network security while reducing exposure to cyberthreats.

To simplify multi-protocol integration, the MGate 5135 converts Modbus to EtherNet/IP, while the NPort 6450-G2 connects legacy serial devices to Ethernet infrastructure. Together, these solutions help create a unified packaging network, reduce engineering overhead, speed up deployment, and support high-OEE operations.